TECHNICAL NOTES 8 GRINDING R. P. King

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

GROSS POWER CALCULATOR - SMC Testing

predicted. Slurry pooling causes the power draw in AG and SAG mills to be lower than a mill without a slurry pool. This phenomenon results in overflow mills usually drawing less power than grate discharge mills that are operating without a slurry pool. This is because by definition overflow mills operate all of the time with a slurry pool.

Improving Energy Efficiency in Barrick Grinding Circuits

xHigh slurry pooling was observed in the SAG mill following start-up xThe cone crusher product tended to be quite mono-sized, resulting in high recirculating loads of pebbles and was not conducive to down-stream ball milling xThe ball mill recirculating …

Sag Slurry Pooling | Mill (Grinding) | Speed

ABSTRACT. Slurry pooling, excessive accumulation of slurry in the mill, and the. associated loss of throughput and grind, are well recognised on low-. aspect, single-stage SAG mills. However, it is becoming apparent that a. wide range of the high …

Slurry pooling and transport issues in SAG mills ...

Slurry pooling, excessive accumulation of slurry in the mill, and the associated loss of throughput and grind, are well recognised on lowaspect, single-stage SAG mills. However, it is becoming apparent that a wide range of the high-aspect mills also suffer from pooling issues. This is associated with the high throughput of mills treating less competent ores, excessive pebble porting, and large ...

Optimizing your SAG mill operation - International Mining

All AG/SAG mills using radial or curved pulp lifters suffer from inherent material transport problems such as slurry and pebble pooling, which decrease throughput and increase energy consumption. The TPL completely eliminates slurry pooling and pebble pooling problems and ensures the best grinding conditions, thus allowing AG/SAG mills to ...

Slurry Pooling and Transport Issues in SAG Mills | Mill ...

Slurry pooling, excessive accumulation of slurry in the mill, and the associated loss of throughput and grind, are well recognised on lowaspect, single-stage SAG mills. However, it is becoming apparent that a wide range of the high aspect mills also suffer from pooling issues. This is associated with the high throughput of mills treating less competent ores, excessive pebble porting, and large ...

Eliminate SAG flow-back and carryover of slurry - Grinding ...

What is the best Practices to eliminate flow-back and carryover of slurry and solids in a SAG/AG Mill? Are curved Pulp Lifters as Vortex (Bradken) and Turbo Pulp Lifter (Outotec) the best way to approach this issue? Are you aware of any similar product, or an …

Modelling the influence on power draw of the slurry phase ...

Citic SMCC has 9 SAG mill data sets from mills which were found to be operating with varying degrees of slurry pooling. If it is assumed that the mills were operating normally, ie without slurry pooling and θ tp = θ tm, then the predicted power draws as compared …

Effects of slurry filling and mill speed on the net power ...

Slurry pooling is common in closed-circuit RoM mills, and the detrimental effect of this has been dramatically demonstrated at ALCOA with a mill throughput increase of over 20%.

(PDF) Slurry pooling and transport issues in SAG mills ...

Slurry pooling and transport issues in SAG mills. Malcolm S Powell. Download PDF. Download Full PDF Package. This paper. A short summary of this paper. 37 Full PDFs related to this paper. READ PAPER. Slurry pooling and transport issues in SAG mills. Download.

SAG Mill Pulp Dischargers - Grinding & Classification ...

Hi - welcome to 911, Turbo Pulp Lifters have been shown to be effective at discharging slurry where other designs have failed. I believe the Cortez gold mine had success with this design after struggling many years with slurry pooling in their SAG mill.

EFFECTS OF POOL VOLUME ON WET MILLING …

5.6.5 DEM prediction of dry mill power 161 5.7 Effects of slurry pool on mill power 164 5.7.1 Measured net power draw of the Wits pilot mill 164 5.7.2 Morrell's model of slurry pooling effect 165 5.7.3 Tangsathitkulchai's model of slurry pooling effect 167 5.7.4 Piece-wise function model of …

(PDF) Slurry pooling and transport issues in SAG mills

All AG/SAG mills using radial or curved pulp lifters suffer from inherent material transport problems such as slurry and pebble pooling, which decrease throughput and increase …

Improved Relationships for Discharge in SAG/AG Mills

The classification at the grate for both slurry apertures and pebble ports has substantially extended previous research studies. The results show clear trends in relation to the radial position, aperture size and particle size. The thesis has provided improvements to …

SAG Mill Pulp Dischargers - Grinding & Classification ...

Hi - welcome to 911, Turbo Pulp Lifters have been shown to be effective at discharging slurry where other designs have failed. I believe the Cortez gold mine …

A Proposed Mechanistic slurry discharge model for …

AG/SAG mills and the slurry discharge mechanism is still not well . ... W., 2006, "Slurry pooling and transport issues . in SAG mills", Proceeding, SAG 06' Conference, September,

Q&A: Energy efficiency in gold mining - Outotec

A well-recognized issue with low-aspect, single-stage SAG mills is the phenomenon of slurry pooling, or excessive accumulation of slurry in the mill. Impact grinding is reduced considerably since the falling material splashes into a slurry pool …

Crushing _ Grinding.ppt | Mill (Grinding) | Industrial ...

SAG mill speed to fast for fine feed size. Solution: • Slow down SAG mill to increase the mill load to around 25%, thereby using more of the SAG power to do fine grinding, not impact. A 3-5% improvement in grind size could be achieved through the control of SAG load - at the same throughput.

MODELLING THE INFLUENCE ON POWER DRAW OF THE …

The slurry level in AG/SAG and ball mills has an influence on their power draw, which in some instances can be profound. This is particularly the case with so-called slurry pooling in AG/SAG mills which can result in significant lowering of power draw. From a predictive

Slurry Pooling and Transport Issues in Sag Mills

Slurry pooling, excessive accumulation of slurry in the mill, and the associated loss of throughput and grind, are well recognised on low- aspect, single-stage SAG mills.

GRINDING & FLOTATION TRAINING

- SAG mill slurry pooling, why this is such a common problem and how to identify this problem without stopping the mill Practical process issues you may encounter on your grinding and flotation plant as well as regular tasks like sampling techniques and mass balancing. MINERALITY You will undersT and How the major equipment pieces work: Each of the

MINERALITY

Is your AG or SAG mill slurry pooling? Fix the problem immediately…do the calculation yourself! Are you achieving the correct final product size for optimum liberation, or do you need to make variable changes? Don't waste hours waiting for lab results. Do the calculation now! Is your feed size optimum for the grinding plant? Do the ...

Effects of slurry pool volume on milling efficiency ...

The effects of slurry pooling on ball milling have been investigated. Product fineness was found not to be a function of slurry pool volume. High ball filling J and slurry filling 1.0 ≤ U < 1.3 led to high production of fines. From a batch milling perspective, slurry pool is undesirable for effective grinding.

Slurry flow in mills with TCPL — An efficient pulp lifter ...

The World's first industrial installation of TCPL in 26 ft diameter sag mill at Wagerup Refinery of Alcoa world alumina has proved the advantages of TCPL at industrial scale. With TCPL, the mill throughput has increased from 390 (with RPL) to 470 tph on average by ensuring the best grinding environment inside the mill without slurry pool.

JKMRC researchers tackle SAG mill fill productivity ...

"The operator can be alerted when undesirable conditions such as slurry pooling are imminent, reducing the risk of the mill being overloaded," he said. "Estimation and display of steel ball level reduces the need to perform regular manual measurements which require stopping and sometimes entering the mill, and, therefore, reduces the ...